New Airbox

Need help from a fellow owner, something to air - discuss away!

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Hammy
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Re: New Airbox

Postby Hammy » Sat Mar 18, 2017 11:24 pm

Good work Andy mate....

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andyf
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Re: New Airbox

Postby andyf » Sat Mar 18, 2017 11:33 pm

Fury1630 wrote:Are those four crosshead screws holding the baseplate down M5? If so I'll dig you out some drilled head bolts so they can be wire-locked together.

Thanks foe the offer. Unfortunately they are M6. Actually one came out the other day! James could hear a funny noise and it took us a while to find it. I was going to use thread lock to keep them in place.
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)

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Fury1630
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Re: New Airbox

Postby Fury1630 » Sun Mar 19, 2017 12:25 pm

M6 is easier to drill if hex heads will go in & I can bring some locking wire & the locking pliers when I bring the riv-nut set How many riv-nuts will you need? I've not got many M5s.

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andyf
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Re: New Airbox

Postby andyf » Sun Mar 19, 2017 4:59 pm

Thanks Tony. I'm not sure if a hex head would fit I'll have to give it a try. I had a go at making the lid this morning but it didn't turn out right. I have an idea for fitting it that would use 4 or 5 nuts. I'll have another go one evening this week then I'll know for sure. I don't mind buying some rivnuts.

I was also thinking about how to seal it to prevent air leaks which means a slight change to the design.

I haven't made something like this in a while and I'm actually quite enjoying it.
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)

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andyf
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Re: New Airbox

Postby andyf » Thu Mar 23, 2017 9:58 pm

Started on a CAD model for Airbox Mk2. The first one wasn't going to cut it so I have revised the plan a little so that it incorporates a larger filter element.
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)

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andyf
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Re: New Airbox

Postby andyf » Sat Mar 25, 2017 12:13 pm

Managed to get 5 minutes in the man cave to update the cad model

20170325_103348.jpg
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)

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andyf
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Re: New Airbox

Postby andyf » Fri Mar 31, 2017 9:56 pm

Managed to get a couple of hours in the garage tonight and made some good progress with the airbox.

20170331_223916.jpg


20170331_223907.jpg


It's been a right ball ache getting it to fit under the bonnet :roll:
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)

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andyf
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Re: New Airbox

Postby andyf » Mon Apr 03, 2017 8:47 pm

Finished the air box over the weekend. Got caught giving it a polish with some brasso in the lounge :lol:

20170403_214420.jpg
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)

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Fury1630
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Re: New Airbox

Postby Fury1630 » Tue Apr 04, 2017 11:44 am

Nice :D

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andyf
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Re: New Airbox

Postby andyf » Tue Apr 04, 2017 11:56 am

It would be better if I had some 2000 grit wet'n'dry ;)

I've used some M6 thread formers for the velocity stacks....
MkII Marlin Roadster with Ford 2.0L Pinto and Type 9 gearbox. Going for the oily rag restoration look :-)


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